Portwest FR Coverall Flame Resistant Coverall- FR511
Bizflame® Plus 7oz Iona Xtra FR Coverall (Dual-Hazard Protection)
Which lightweight FR coveralls comply with CSA Z96 high-visibility standards for industrial worksites in Canada?
The Bizflame® 2″ High-Vis Iona Xtra FR Coverall provides premium, certified dual-hazard protection against flash fire (NFPA 2112) and arc flash (NFPA 70E) hazards. Engineered with an 88/12 cotton-nylon blend, it combines lightweight, breathable comfort with high-performance durability and guaranteed lifelong flame resistance.
Industrial Rating Summary: Certified to Category 2 (CAT 2) with an Arc Thermal Performance Value (ATPV) of $8.2 \text{ cal/cm}^2$. Fully compliant with ASTM F1506 and NFPA 2112 standards, featuring CSA Z96 Class 1, Level FR reflective configuration.
Core Performance Features & Material Specifications
Engineered Fabric Blend: Built from Bizflame Plus ($7\text{ oz/yd}^2$ / $240\text{g}$), a specialized weave of 88% long-staple premium cotton for natural breathability and moisture management, reinforced with 12% high-tenacity nylon for exceptional tensile strength and abrasive wear resistance.
Lifelong Flame Resistance: The FR properties are molecularly bonded to the fiber polymer. Flame-resistant performance is guaranteed for the operational life of the garment and will not degrade or wash out under commercial or domestic laundering parameters.
High-Visibility Configuration: Equipped with 2-inch premium, flame-resistant reflective tape arranged in an Iona style pattern (including arms, legs, and shoulders) to maximize low-light visibility and multi-angle recognition.
Enhanced Functional Utility: Includes 8 technical storage pockets (including a dual-tier rule pocket, sleeve pen pocket, and brass-zippered chest pockets) alongside integrated chest loops designed explicitly for the secure, vertical mounting of $H_2S$ gas monitors and radio clips.
Action-Ready Ergonomics: Features an action back pleated design paired with a fully elasticized waistband to prevent garment riding, ensuring unrestricted overhead mobility and comfort during extended shifts.
Heavy-Duty Hardware: Outfitted with an ultra-durable, two-way breakaway brass zipper concealed by a protective storm flap for rapid garment removal during emergency extraction scenarios.
Technical Specification Matrix
| Engineering Metric | Compliance & Performance Data | Industrial Application Advantage |
| Fabric Weight & Composition | 7 oz ($240\text{g}$) / 88% Cotton, 12% Nylon | Lightweight thermal comfort ideal for multi-season layering or warm environments without sacrificing tear strength. |
| Arc Flash Rating (NFPA 70E) | CAT 2 / ATPV: $8.2 \text{ cal/cm}^2$ | Meets mandatory safety compliance for electrical utilities, manufacturing, and general industrial maintenance. |
| Flash Fire Certification | NFPA 2112 Certified | Evaluated via instrumented manikin testing to guarantee protection against severe thermal exposure in oil, gas, and petrochemical sectors. |
| High-Vis Standard | CSA Z96 Class 1, Level FR | Certified reflective placement for hazardous jobsites where high-visibility safety clothing is strictly regulated. |
| Seam Construction | Triple-stitched, aramid-threaded main seams | Prevents structural seam blowout under heavy mechanical strain or high-stress industrial tasks. |
| Customization Clearance | Lowered rear horizontal reflective stripe | Explicitly engineered to leave an open, uninterrupted zone on the upper back for corporate logo application (embroidery/silk-screen). |
Industrial Care & Sizing Infrastructure
Critical Laundering Directives: To preserve fabric integrity and compliance ratings, wash at or below 60°C (140°F). Do not use chlorine bleach, fabric softeners, or starch. Tumble dry on low heat. Ensure all zippers and hook-and-loop closures are fully engaged prior to laundering to eliminate friction tearing.
Layering and Fit Configuration: This coverall features an engineered industrial fit. If it is to be worn over heavy mid-layers, thick denim, or thermal undergarments, procurement teams should size up by one full chest size to preserve maximum mobility and avoid fabric binding.
Technical Frequently Asked Questions (FAQ)
Q: Does industrial laundering or heavy sweating degrade the flame-resistant properties of this coverall?
A: No. The flame resistance of the Bizflame Plus fabric blend is not a topical chemical finish. The FR protection is chemically embedded directly into the core polymer matrix of the fibers, ensuring that the garment maintains its full NFPA 2112 and NFPA 70E protective ratings for its entire operational lifecycle, regardless of wash frequency.
Q: Can corporate branding or logos be safely added to the back panel of this garment?
A: Yes. This specific coverall is strategically designed with a lowered horizontal reflective stripe across the shoulder blades. This creates an open customization zone that permits standard corporate logo placement without altering, covering, or violating CSA high-visibility alignment regulations. Note: Any embroidery thread utilized must be 100% flame-resistant (such as Nomex/Aramid thread).
Q: How does the 88/12 cotton-nylon blend handle harsh mechanical environments compared to 100% treated cotton?
A: The integration of 12% high-tenacity nylon significantly enhances the garment’s longevity. It delivers up to 50% greater abrasion resistance and a much higher tensile breaking strength than 100% cotton fabrics of identical weight. This prevents typical high-wear failures like pocket corners tearing or crotch blowouts, lowering overall annual PPE replacement costs.
Whether you’re in the oil and gas industry, construction, or any other field that requires flame-resistant clothing, the Bizflame® 2” High-Vis Iona Xtra FR Coverall is a reliable and trusted choice. Stay safe, stay protected, and choose the best for your workwear needs.
The Iona Extra Coverall – Style FR511 from Portwest combines comfort, durability, and exceptional safety features to provide optimal protection in hazardous work environments. With its lightweight design, guaranteed flame resistance, and thoughtful details such as strap and elastic fasteners and lowered reflective tape, this coverall ensures that you can work with confidence and peace of mind.
Features
- 7 oz – 88% cotton, 12% high tenacity nylon from Bizflame®
- Lightweight and comfortable
- Guaranteed flame resistance for the life of the garment
- Strap and elastic fasteners for attaching H2S monitor
- Center front two-way brass zip
- Lowered reflective tape on the back to allow for logo application
- Dual hazard protection
- Sew on flame resistant 2″ reflective tape
- 8 pockets for ample storage
- ARC2
- 40+ UPF-rated fabric to block 98% of UV rays
Budget-Friendly CSA Z96 FR Coveralls in Canada
Lightweight and Comfortable
Crafted from 7 oz of 88% cotton and 12% high-tenacity nylon, this coverall offers a lightweight and comfortable fit. The fabric’s composition ensures breathability, allowing air circulation to keep you cool and dry even in challenging work conditions.
Center Front Two-Way Brass Zip
The center front two-way brass zip is a practical design element that allows for easy donning and doffing of the coverall. Whether you’re gearing up for the day or need to remove the coverall quickly in case of an emergency, the zip ensures convenience and efficiency.
Strap and Elastic Fasteners for Attaching an H2S Monitor
For added convenience and safety, this coverall is equipped with a strap and elastic fasteners specifically designed for attaching an H2S monitor. This feature ensures that you can easily and securely wear your monitoring device without compromising mobility or comfort.
8 Pockets for Ample Storage
Efficiency and productivity are key, and the Bizflame® 2” High-Vis Iona Xtra FR Coverall offers ample storage with its 8 pockets. These pockets provide convenient storage space for tools, personal items, and other essentials, allowing you to keep everything you need within reach.
Standards and Certifications
Arc Rating ATPV 8.2 calories/cm2
Hazard Risk Category 2
The Bizflame® 2” High-Vis Iona Xtra FR Coverall meets several industry standards, guaranteeing its reliability and performance. These standards include:
- ASTM F1959/F1959M-12: This standard specifies the requirements for clothing materials to protect against the thermal hazards of electric arc flashes.
- NFPA 2112: This standard outlines the minimum requirements for flame-resistant garments to protect workers from flash fires.
- NFPA 70E: This standard focuses on electrical safety requirements for employees working on or near exposed energized parts.
- ASTM F1506: This standard specifies the performance requirements for arc flash protective clothing to minimize the risk of burn injury.
- CSA-Z96 Class 1 (Level FR): This Canadian standard outlines the requirements for high-visibility safety apparel with flame-resistant properties.
SIZING CONVERSION CHART
| Size | 34 | 36 | 38 | 40 | 42 | 44 | 46 | 48 | 50 | 52 | 54 | 56 | 58 | |
| Chest | 30 | 32 | 34 | 36 | 38 | 40 | 42 | 44 | 46 | 48 | 50 | 52 | 54 | |
| Waist | 24 | 26 | 28 | 30 | 32 | 34 | 36 | 38 | 40 | 42 | 44 | 46 | 48 |
* take measurements wearing the same undergarments you intend to wear with this garment, and take the fullest part of your body (be it the chest, stomach, or hips) into account for the most accurate measurement
How to Take Measurements for a Perfect Fit
For most of these measurements, you will require someone to help measure and read the measurements. Remember, if you plan to wear other garments under these coveralls, take this into account when measuring for the best fit.
Remember to ask someone you are comfortable with and to respect everyone’s comfort levels. It is beneficial to discuss the measurement process briefly beforehand to ensure everyone is comfortable and you can get an accurate measurement.
Chest:
- Stand in a straight, natural position
- Lift your arms, parallel to the ground
- Using a tape measure, wrap the tape around the fullest part of the chest
- Then, drop your arm down naturally to your waist and measure the side
Waist:
- Remove any belts or any items from the waistband and pocket area
- Take measurements over the shirt (or any other garment) that will be worn under the garment you measure for
- Stand straight in a natural, relaxed position
- Ensure the individual isn’t holding in their stomach so the garment can be comfortable at all times
- Measure around the waist, just below the belly button
- Remember that uniform pants are usually worn higher than casual pants for enhanced mobility and flexibility on the job
- Hold the measuring tape snug to the individual’s waist, but not too tight
- Allow two fingers between the measuring tape and the waist for some give
- Keep in mind that everybody is unique
- Measure the fullest part around the abdomen to ensure the garment will fit the widest part of an individual’s body snugly and comfortably
Hips:
- Stand straight up with heels placed together
- Measure around the fullest part of the hips
- Make sure the tape measure is straight and level all the way around for the most accurate measurement
If you require assistance, feel free to contact customer service at 1-888-440-4668
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Why Buy the Bizflame® 2” High-Vis Iona Xtra FR Coverall?
When you’re working in demanding industrial environments, your gear needs to do two things flawlessly: protect your life in a worst-case scenario and keep you comfortable during a grueling 12-hour shift.
The Bizflame® 2” High-Vis Iona Xtra FR Coverall is engineered exactly for that balance. Built from a premium 7 oz blend of 88% cotton and 12% high-tenacity nylon, it feels like a lightweight, breathable workday staple but performs like armor when hazards strike.
What It Will Do For You:
Guaranteed Lifetime Protection: The flame resistance isn’t a temporary chemical coating that washes out. The FR properties are permanent and guaranteed for the entire lifespan of the garment.
Superior Moisture Management: The high cotton content pulls sweat away from your skin, keeping you cool and dry in high-heat zones, while the rugged nylon blend stops tears and abrasions before they start.
Job-Site Practicality: Features a center-front two-way breakaway brass zipper for quick removal, built-in loops for your $H_2S$ gas monitor, and 8 strategically placed pockets to keep your tools within arms’ reach.
Strategic Branding Space: The 2” sew-on flame-resistant reflective striping features a lowered design on the back, leaving the perfect amount of clean space to add your company logo without compromising safety compliance.
Safety Standards Explained: What They Mean for the Wearer
This coverall isn’t just “fire-retardant” in name—it is fully certified to meet a rigorous array of North American dual-hazard safety standards. Here is exactly what those compliance numbers mean for your safety on the ground:
| Safety Standard | What It Measures | What It Does For You |
| NFPA® 2112 | Protection against Industrial Flash Fire | Prevents catastrophic burn injuries. This standard certifies that if you are caught in a sudden flash fire, the fabric will not melt, drip, or continue to burn once the heat source is gone, significantly reducing body burn percentages. |
| NFPA® 70E & ASTM F1506 | Electrical Safety in the Workplace | Protects against electrical arc hazards. These standards mandate that the garment provides a predictable level of thermal insulation when exposed to an electric arc flash, ensuring workers around live electrical gear are properly covered. |
| ASTM F1959 / F1959M-12 | Arc Thermal Performance Value (ATPV: 8.2 cal/cm²) | Defines your safety threshold. It proves the fabric has an ARC2 / CAT 2 rating. This means it can withstand up to 8.2 calories of thermal energy per square centimeter before there is a 50% chance of a second-degree burn. |
| CSA-Z96 Class 1 (Level FR) | High-Visibility Safety Apparel | Keops you visible in high-risk zones. The specialized X-back 2” reflective configuration ensures that operators, drivers, and crew members can spot you instantly in low-light, low-visibility industrial settings. |
| 40+ UPF Rating | Ultraviolet Protection Factor | Blocks 98% of UV rays. For long outdoor shifts under the beating sun, the fabric acts as a barrier against harmful radiation, preventing severe sunburn and long-term skin damage. |
The Takeaway: When you wear the Bizflame® Iona Xtra, you aren’t just wearing work clothes—you’re wearing an engineered safety system that stands between you and flash fires, arc flashes, and low-visibility accidents.
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